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Biogas Upgrading Unit
Gas Treatment & Generation · Engineered by SorbiTech

Biogas Upgrading Unit

PSA biogas upgrading unit using carbon molecular sieve to separate carbon dioxide from methane and deliver grid quality bio methane from anaerobic digester biogas or landfill gas.

Capacity / Flow 50–2,000 Nm³/h raw biogas
Design Standards ASME VIII · ATEX/IECEx · EN 16723-1 grid biomethane
Inlet Conditions 50–60 % CH₄ · 40–50 % CO₂ · H₂S removed upstream
Outlet Specification Bio methane 95–98 % CH₄ · grid injection ready
Operating Pressure (bar) 6–10
Quick Answer

A Biogas Upgrading Unit separates carbon dioxide from methane in anaerobic digester biogas or landfill gas using carbon molecular sieve in a pressure swing adsorption cycle. Outlet bio methane meets pipeline grid quality at 95 to 98 percent methane, ready for grid injection, CNG vehicle fuel, or LNG feedstock.

Biogas Upgrading Unit

Pressure Swing Adsorption for Bio Methane Production

The SorbiTech Biogas Upgrading Unit converts raw biogas (50 to 60 percent methane, balance carbon dioxide) into grid quality bio methane at 95 to 98 percent methane purity. The duty uses SorbiTech carbon molecular sieve in a multi vessel pressure swing adsorption cycle: the CMS pore is tuned to admit carbon dioxide faster than methane, so the carbon dioxide is captured under pressure and the methane passes through. The captured carbon dioxide is vented or fed to a sequestration system depending on the project carbon credit scheme.

Inlet Conditioning and Hydrogen Sulphide Removal

Raw biogas carries hydrogen sulphide, siloxanes, ammonia, and water that must be removed upstream of the CMS bed. The SorbiTech inlet conditioning package includes a chiller for water removal, a SorbiTech pellet activated carbon guard bed for hydrogen sulphide and siloxanes, and a particulate filter. The conditioned gas reaches the CMS bed dry, clean, and at the contracted feed pressure.

Scope of Supply

The complete package includes:

  • Inlet chiller, condensate separator, and water trap
  • Activated carbon H₂S and siloxane guard bed
  • Particulate filter and bypass
  • Multi vessel CMS PSA train (typically four to six vessels)
  • Bio methane buffer tank and gas analyser (methane and CO₂)
  • Bio methane compressor for grid injection pressure (if required)
  • Off gas handling (vent, sequester, or combustion)
  • ATEX or IECEx zone certified controls

Bio Methane Markets and Applications

The upgraded bio methane is injected into the natural gas grid (largest market in Europe under EN 16723-1), compressed for CNG vehicle fuel (largest market in the Indian subcontinent), or liquefied as small scale LNG. Project economics depend on the regional renewable gas incentive, the feed gas hydrogen sulphide and siloxane load, and the avoided cost of flaring or venting. See the industrial gas sector.

Delivery and EPC

Delivered turnkey by SorbiTech with civil, mechanical, and electrical scope, or as a packaged plant on SorbiTech fabrication scope. Sites range from sewage treatment plants (digester biogas) to landfills (collected landfill gas) to agricultural digesters (manure and crop residue).

Engineered Scope

TREATMENT TRAIN · GAS TREATMENT & GENERATION
Inlet →
01
Inlet Protection Pre treatment
02
Core Process SorbiTech Engineering
03
Regeneration & Control PLC / DCS
04
Integration & Commissioning SorbiTech EPC
→ Outlet

Project References

600 Nm³/h biogas upgrading · landfill gas to grid · 97 % CH₄ outlet (anonymised)
Adsorbents

Media Used in This System

  1. 01 Pellet Activated Carbon Adsorbent Pellet Activated Carbon Extruded pellet carbon for gas phase duties: solvent recovery, vapour recovery, odour control, and mercury guard beds. Form 3 mm or 4 mm extruded pellets
  2. 02 CMS 450hp Adsorbent Carbon Molecular Sieve CMS 450HP Ultra high purity carbon molecular sieve. 99.99999 percent (7N) N2, selective O2 and CO2 capture, 1.0 to 1.6 mm pellets, minimal fines, deoxo polishing… Water Cap. Feed must reach ISO 8573 class 1.4.1, deoxo polishing recommended for 7N %
  3. 03 CMS 420kt Adsorbent Carbon Molecular Sieve CMS 420KT High efficiency carbon molecular sieve. Higher oxygen affinity under 7 to 12 barg, 1.2 to 1.8 mm pellets, Snowstorm Filling compatible, ASTM D4058 attrition… Water Cap. Feed must reach ISO 8573 class 1.4.1 %
  4. 04 CMS 350kt Adsorbent Carbon Molecular Sieve CMS 350KT Rapid adsorption carbon molecular sieve. 40 to 90 second cycle at 7 to 10 barg, up to 99.99 percent N2, 1.0 to 2.2 mm… Water Cap. Moisture at supply below 1.0 percent, feed must reach ISO 8573 class 1.4.1 %
  5. 05 CMS 260l Adsorbent Carbon Molecular Sieve CMS 260L Affordable carbon molecular sieve. 1.2 to 1.8 mm pellets, sub 10 Angstrom pore, 95 to 99.9 percent N2 from compressed air at 7 to… Water Cap. Intolerant of liquid water, feed must reach ISO 8573 class 1.4.1 %
  6. 06 SorbiTech Impregnated Activated Carbon H2S Acid Gas Mercury Removal Adsorbent Impregnated Activated Carbon Sulfur, KI, or KOH impregnated activated carbon. Mercury below 10 ng per Nm3, H2S and mercaptan capture upstream of catalysts. 4 mm pellet or… Water Cap. Dry feed preferred, water displaces impregnant %

Discuss Your Engineering Requirements

Our engineers review your duty conditions and recommend the right configuration.